5 Ton Metal Structure C Z Purlin Roll Forming Machine To Make U Shape

5 Ton Metal Structure C Z Purlin Roll Forming Machine To Make U Shape

1. Composition of machine

● Roll forming main machine: 1 unit
● Uncoiler: 1 unit
● Control panel: 1 unit
● Hydraulic station: 1 unit
● Manual out table: 2 unit
● Spare tools: one box

2. Details of each composition

Roll forming main machine
● Purlin specifications
    - for C purlin, width: 100-300mm, height: 40-80mm, small rib: 14-25mm
    - for Z purlin, width: 80-300mm, height: 40-80mm, small rib: 14-25mm
● Coil thickness: 1.2-3.5mm Q195-235, hot-zinc coils& Hot Rolled coils of 345Mpa
● Working speed: 10-12m/min (not containing punching and cutting time)
● Forming roller: 17 steps
● Leveling roller: 5steps (up 2 and down 3)
● Rectifying: one step
● Feeding & guiding: 2 sets, 4 rollers
● Material of roller: GCr15, quenched
● Material of main shaft: 45# forge steel
● Main motor: 15KW
● Feeding, leveling motor power: 7.5KW
● Hydraulic pressure: 15-20MPa
● Hydraulic power: 7.5KW
● Transmission: transmission by chains 1.2inch double line
● Main dimension: 11000 x 1400 x 1400mm (L x W x H)
● Total weight: 14000kg

Uncoiler
● Dimensions: 1700*1000*800mm
● Width of feeding: 600mm
● Capability: 5 Ton
● Bound of expand &fight: 450-510mm
● Mode of expand &fight: inner expand &fight by manual
● Way of feeding: manual

Control panel: Panasonic
● Voltage, Frequency, Phase: 415V, 50Hz, 3Phase
● Automatic length measurement
● Automatic quantity measurement
● Computer used to control length & quantity, machine will automatically cut to length and stop when required quantity is achieved
● Length inaccuracy can be amended easily
● Control panel: button-type switch and touch screen
● Unit of length: millimeter (switched on the control panel)
● The program should be can set 5 different measure and quantity

Punching & cutting
● Punching mold: Cr12 HRC 58-62
● Machine with 4 sets punching system
● Punching adopt hydraulic drive
● Punching at end-wise controlled by PLC control system, punching at broad-wise adjusted by manual
● Punch details as shown in drawing
● Hydraulic cutting before forming: cut the sheet before roll forming to required length
● Cutting motion: the main machine automatically doesn't stop and the continue punching and cutting
● Material of blade: CR12with heat treatment
● Length measuring: automatic length measuring
● Tolerance of length: 3m+/- 1.5mm

Manual out table
● Jointed by 60*40mm tube
● Size: 1.0m long*0.8m wide*0.6-1m height
● One out table with two support roller   

3. Profile of the C, Z and U (for reference)
          
Character of main structure
● The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine
● All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively
● We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming
● It is very easy to install the equipment and suitable for producing in the factory
● The machine has features of low noise and high efficiency

Technological process
● Uncoiling- Feeding- Punching- Cutting- Roll forming- Out table
● The external of machine: (exactly should be sending to customer in 20 days after confirm order)

CZ Purlin Forming Machine     ● 4 sets punching device   ● Punching before forming

Panasonic controller